The Mechanical Handling and Storing of Material
Forfatter: A.-M.Inst.C E., George Frederick Zimmer
År: 1916
Forlag: Crosby Lockwood and Son
Sted: London
Sider: 752
UDK: 621.87 Zim, 621.86 Zim
Being a Treatise on the Handling and Storing of Material such as Grain, Coal, Ore, Timber, Etc., by Automatic or Semi-Automatic Machinery, together with the Various Accessories used in the Manipulation of such Plant
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COAL TIPS OR HOISTS
543
daily, the capital expenditure for such a tip is fully warranted from a commercial
standpoint.
The tip shown in Figs. 758 and 759 is the same, but on a larger scale. Here the
small bogey is let down over an inclined portion of the track at an angle of 30°, and the
truck is raised up this incline with the end door closed, and this is not opened until the
curved tipping portion of the track is reached. In this particular case the coal is dis-
charged into an elevated receptacle. It has been found that coal trucks can be raised
at an angle of 30° with the greatest safety, and no shifting of the coal takes place at this
incline, neither is there any additional pressure against the end door. The expenditure
of power is '7 kilowatt per 10 tons of coal handled, so that, inclusive of labour, the cost of
handling 10 tons is a fraction over twopence, and when handling more than 7,000 double
loads (of 20 tons each) per annum, the expenditure on the installation is justified; at
7,000 the total expense, including the capital account, is equal to that of hand labour.
An interesting installation on the same principle is shown in Figs. 760 and 761. An
ore pocket holding 60 tons is here filled by the trucks, and such a tip almost answers the
same purpose as a hydraulic coal tip, but the initial cost is very considerably less. The
weight of the truck is balanced by a weight which is seen at the back of the structure.
The capacity of this plant is twelve 20-ton trucks per hour, and a 68 H. P. motor
manipulates the tip. Figs. 762 to 764 show the winding gear which can be used as a
capstan to draw the wagons near, and revolve the turntable as well as lifting the load.
The power consumption for a 20-ton truck at the rate of 150 tons per hour is 1'5 kilo-
watts. Such an installation becomes commercially economical when handling over 275
tons per day.
A further and most useful development of the Aumund system is a portable tip,
which may be handled in the same manner as ordinary rolling stock ; it may therefore
form one of the units of a mineral train, and be used for unloading at the destination of
the train. For this purpose the tip is mounted like a turntable upon a low carriage, and
fitted with motors according to local circumstance’, taking the power from existing mains,
or fitted with a primary motor of the oil or petrol type coupled to a dynamo. Figs. 766
to 769 are diagrams of electrically-driven tips of this description. Their use is precisely
similar to those already described, with the exception that the turntable (driven by a
separate motor) is used when the truck on the tip has been raised to an angle of 30°,
and when the table has been turned to an angle of 90° with the line of rails, the end door
is opened and the lift completed to an angle of from 45° to 55°. When the truck has
discharged its load the turntable is used again, continuing in the same direction for
another 90°, so that the truck may now leave the tip at the opposite end to that at
which it entered. If used in this way the whole mineral train can be unloaded truck by
truck, and the empties reunited for the return journey. These tips are self-propelling,
and can therefore be used in a variety of ways, even dispensing with the locomotive when
the mineral train has only a short distance to travel. The wheel base and the distribution
of the load upon the permanent way does not exceed the usual limits, so that these tips
can be used in the way described on all sidings where ordinary railway engines travel.
Eight trucks of 10 or 20 tons can be tipped per hour. The lifting motor is of 25 H.P.,
whilst those manipulating the turntable and for self-propelling are of 8 H.P. each. The
power consumed is ‘5 kilowatt per every 10 tons handled. One driver and two labourers
are necessary, and the cost of unloading by these tips in Germany is reckoned to be just
under l^d. for every 10 tons of coal handled. Such tips are economical if the amount
handled annually exceeds 6,300 trucks of 20 tons; for quantities below this they are not
more economical than hand labour.